Solutions / Steam boilers

Water conditioning in steam boilers.

We combine chemistry, automatic dosing and constant control of parameters to limit scale, corrosion and the cost of steam production. The program is selected for the working conditions of a particular boiler room.

Talk about the boiler room. See the implementation of Fako
  • Power supply and boiler water
  • Steam and condensate
  • dosing and blowdown

Diagnosis of boiler room

The cost of the pair depends on the control parameters.

We don't start by selling the product. First we check the water, the way the boiler operates and the places where the installation loses energy, water or durability.

scale on Heating Surfaces

The sediment layer acts as insulation. The boiler needs more fuel to pass the same amount of heat into the water.

Heat efficiency

Corrosion in steam and condensate system

Oxygen, abnormal pH and impurities cause boils, leaks and faster installation wear.

Security

Excessive blowdown and reproducibility

Too careful settings remove hot water, chemistry and energy from the boiler, which can be maintained in the process.

Water and energy

Unstable dosing

A pump without calibration or a loading dose does not provide predictable boiler protection.

Automatic

Effect on the bet

Less loss, more predictability.

Well run boiler water supports production, maintenance and cost control.

Check the cost recovery potential

Lower fuel demand

Clean heating surfaces more effectively transmit energy to water.

Less water and sewage

Stable conductivity reduces unnecessary blowdown.

Longer work without failure

Corrosion and sediment control reduces the risk of damage and unplanned stops.

Data ready for decision

The report combines technical parameters with impact on operating costs.

Mode of action

From installation datafor measurable effect.

First, we set the starting point. Then we select, run and run the program based on the results.

EntryWater sample and process data

  1. We recognize

    Installation balance

    We analyze feedwater, boiler and condensate, boiler load, blowdown and current dosing.

    Reference point
  2. Design

    Chemical programme

    We select the function of the treatment product, dose, target values and reactions to deviations.

    Programme and settings
  3. We're starting.

    Start

    We calibrate the dosing, set the measuring points and order the operating procedures.

    Stable Work
  4. Confirm.

    Performance surveillance

    We track the parameters and media consumption and correct the program with the boiler room's work being changed.

    Report and correction

ResultReport and plan for further conduct

Audit scope

Parameters that describe the boiler's work.

You don't need complete documentation for your first interview. Missing measurements are arranged together during audit.

  1. Water and capacitor

    Hardness, pH, conductivity, alkalinity, iron and share of condensate return.

  2. Boiler work

    Pressure, steam production, working hours, load variation and exhaust temperature.

  3. Media consumption

    Fuel, make-up water, blowdown, sewage and current consumption of treatment products.

  4. Dosage and measurement

    Pumps, probes, sampling points, alarms and way of documenting results.

FAQ

Questions about the steam boiler room program.

Specifically about measurement, stopping, blowdown and responsibility.

Where does steam-boiler treatment programme selection begin?

From the analysis of supply water, boiler water and condensate and from the knowledge of pressure, steam production, blowdown and current dosing. Only this image allows you to determine the treatment product, dose and target values.

Does implementation require a boiler-house shutdown?

Analysis, activating dosing and monitoring are usually conducted during normal work. If you need chemical cleaning or changing the components of the installation, the term and the range of stops are determined separately.

How can you tell that scale is already increasing steam costs?

The signal may be increased fuel consumption per unit of steam, higher exhaust temperature, deterioration of heat exchange or sludge visible during the revision. A single symptom is not enough, so we compare trends and test results. We treat

How can blowdown be reduced without compromising safety?

First, we stabilize the quality of the feedwater and dosing, then determine the safe range of conductivity according to the operating conditions and requirements of the boiler manufacturer. We make changes gradually, under measurement control.

What does the plant receive after the audit?

It receives an orderly diagnosis, a list of risks, targets, recommended dosing and monitoring methods and a plan to verify technical and cost effects.

First step

Let's talk about your boiler room's work.

Basic parameters and problem description will suffice. The engineer will help organize the data and indicate a reasonable next step.

Send technical inquiry Call: +48 662 792 875