Solutions / Evaporator Condensers

Evaporative condensers without scale and biofilm.

We run water in condensers and cooling towers to maintain heat exchange, reduce water consumption and protect the installation from corrosion and microbiological development.

Check the cooling system See implementation of BAC
  • Scrapers BAC and EVAPCO
  • Ammonia
  • Cooling towers

Diagnosis of circulation

Stable cooling begins in circulation.

In the open system, parameters change with weather, load and make-up water. Therefore, the program has to respond to actual conditions rather than act on a fixed dose throughout the year.

coils

The precipitation salts reduce heat exchange and can increase condensation temperature and energy consumption.

Productivity

Biofilm and microorganisms

The biological layer worsens cooling, supports floor corrosion and hinders the maintenance of circulation hygiene.

Circular hygiene

Steel and zinc corrosion

Abnormal pH, salinity or chemical program reduce the durability of exchangers, baths and pipelines.

Material protection

Too common blowdown

Poor conductivity settings increase the intake of make-up water and the amount of sewage without improving cooling.

Cost of water

Operational effect

Stable cooling supports the production plan.

The aim is not just to meet the table of parameters, but a stable process with reasonable media consumption.

See implementation results

Stable heat exchange

Clean coils help maintain process temperature at variable load.

Lower water intake

Well-set concentration cycles reduce make-up water and sewage.

Control of biological risk

The biocidal, monitoring and hygiene programme limits the conditions conducive to the development of micro-organisms.

Longer service life

Material protection reduces the risk of leakage, white corrosion and costly repairs.

Circular programme

Program adapted to season and load.

We combine water analysis, KCAQUA program, blowdown automation and microbiological surveillance into one operational process.

EntryData on circulation and make-up water

  1. We recognize

    System Recognition

    We're checking materials, circulation capacity, temperatures, make-up water, blowdown and sediment history.

    Reference point
  2. Design

    Selection of the program

    We set protection against scale and corrosion and a biocidal strategy suitable for the work of the plant.

    Programme and settings
  3. We're starting.

    Automation and dosing

    Calibrate pumps, conductivity probe, blowdown thresholds and dosage schedule.

    Stable Work
  4. We're driving

    Seasonal control

    We evaluate the chemical, microbiological and operational results and adjust the parameters with the load.

    Season control

ResultReport and settings for the next season

Installation data

Data that describe the work of the layout.

Full image is created from chemical parameters, automation trends and operational observations.

  1. Complementary and circular water

    Hardness, alkalineity, chlorides, conductivity, pH and factors affecting sediment risk.

  2. Cooling parameters

    Temperatures, load, temperature approach, condensation pressure and seasonality of operation.

  3. Microbiology

    Control results, biofilm history, biocides dosing and hygiene.

  4. blowdown and dosing

    Driver settings, probe operation, pump performance and water consumption and treatment products.

FAQ

Questions about the condenser and the cooling circuit.

About water, microbiology, blowdown and implementation without unnecessary abbreviations.

Can one programme control scale, corrosion and biofilm?

These three areas must be shared, but this does not mean one universal dose. The composition of the program, the frequency of the biocide and the range of conductivity are selected for water, materials and system load.

How can water use in an evaporative condenser be reduced?

We analyse concentration cycles, water quality and current blowdown thresholds. Then we stabilize the chemistry and gradually adjust the conductivity to reduce the discharge without increasing the risk of scale or corrosion.

Do you service BAC and EVAPCO ammonia condensers?

Yes. The program is selected for a particular device, materials and working conditions, with particular emphasis on coils, galvanized surfaces, water quality and manufacturer's requirements.

How do you control microbiological risk?

We combine proper biocidal program with regular control, hygiene of the device and documentation of results. The scope is determined taking into account the obligations of the installation owner and risk assessment for the plant.

Does implementation require the cooling system to be stopped?

Analysis, correction of dosing and most of the automation work can be performed during operation. Cleaning, repairs or activities requiring access to the interior of the device are planned in the agreed service window.

Stable Season

Let's see where the system loses water and efficiency.

A brief conversation and basic data is enough to assess whether a correction of the program, automation or a full circulation audit is needed.

Arrange a call about cooling Call: +48 662 792 875