Industries, installations, processes

We know the processes. We choose technology for the industry.

Steam boilers, cooling, washing, technology water and energy recovery are controlled by KABI CHEMIE engineers. That's why we're not selling one scheme, just a program that matches the real work of a plant.

Meat and poultry plant with process installation, steam and water circulation

Meat and poultry establishments

Hygiene Process and continuity of production depend on stable water.

In meat and poultry processing water works in boiler room, cooling, washing, washing and auxiliary installations. scale, biofilm, or corrosion quickly shift from technical problem to downtime, higher steam consumption and risk to production schedule.

What do we do?

We adapt boiler water KCAQUA 303, we provide protection for condensers and cooling circuits, we select biocides, corrosion inhibitors and antiscalants for the real load of the plant.

What are we looking at?

Hardness, pH, conductivity, blowdown, iron, sediments, biofilm, make-up water quality, dosing pump operation and cleaning history.

What a Benefit

Less scale in the boiler, more stable cooling, lower water and wastewater volumes, and fewer emergency cleanings during production.

Milk mill with stainless steel installations and technological circuits

Milk and milk processing

Heat exchange must be clean, repetitive and predictable.

Milk mills work on pasteurization, exchangers, boiler rooms, ice water, CIP and technological water. Heat exchange surfaces mean longer cycles, higher energy costs and more difficult stabilisation of process parameters.

What do we do?

We select a program for steam boilers, exchangers, cooling circuits, RO station and washing water. If necessary, we plan chemical cleaning and surface passivation.

What are we looking at?

Conductivity, hardness, alkalinity, chloride, iron, scale risk, blowdown work and water quality impact on CIP and heat exchange.

What a Benefit

More stable heat processes, lower downtime risk, less sludge in exchangers and better control of steam and cold costs.

Industrial cooling and condensers with water installations

Cooling and cooling circuits

The condenser loses efficiency Quietly, and the bills They grow right away.

In cold stores and drippers, the problem is scale, biofilm, white corrosion and too conservative blowdown. Each of these factors worsens heat exchange, increases energy consumption and reduces the time between cleaning.

What do we do?

We use KCAQUA 305, biocides, corrosion inhibitors and antiscalants for BAC condensers, EVAPCO, cooling towers and spray circles.

What are we looking at?

Cycles of concentration, conductivity, pH, hardness, sediments, microbiology, iron, operation of blowdown automation and consumption of make-up water.

What a Benefit

Better heat exchange, less make-up water, less sewage, stable process temperature and less risk of zinc corrosion.

Heavy industry with water installations, chimneys and cooling systems

Heavy industry

In difficult conditions program must be resistant, not only correct on paper.

Huts, mines, power and heavy plants work on high heat loads, dust, variable water quality and high downtime costs. The stability of the program, rapid diagnosis and protection of the installation against corrosion and sediment are important.

What do we do?

We protect cooling circuits, boilers, exchangers and pipelines. We select corrosion inhibitors, anti-scalants, chemical cleaning, and passivation after removal of sediments.

What are we looking at?

pH, conductivity, chloride, iron, suspension, hardness, sediment, point corrosion, metal defects and stability of parameters at variable load.

What a Benefit

Longer installation life, fewer failures, better availability of production and more control over media costs.

Production of food with technology line and water installations

Food producers

Technological water is to support production, Do not force emergency reactions.

Food manufacturers combine several circuits at once: steam, cold, washing water, process water, RO and sewage. That is why the programme should cover the entire installation map, not just one dosing point.

What do we do?

We combine water analysis, selection of KCAQUA, correction of dosing, monitoring and recommendations for boilers, refrigeration, RO and technological water.

What are we looking at?

Quality of raw water, filtration, conductivity, hardness, TDS, chlorides, water consumption, sewage and impact of parameters on the repeatability of production.

What a Benefit

Less media cost, more stable production, simpler reporting and less decisions made only after the accident.

Savings and certifications

First, we count the losses. Then we show potential.

We don't promise the same number to every bet. We verify installation parameters, media costs and the current way of working. If the energy effect meets the requirements, we help collect the data needed to talk about white certificates.

12 593 000 l water saved in one customer in 12 months
68,2% water consumption reduction after implementation of the programme
PLN 418 thousand operating cost savings in the case under consideration

Your Industry. Our experience. Specific plan for your installation.

Describe the installation and the symptom. We will show where water generates costs and where to start: water analysis, technical audit, dosing correction, chemical cleaning or savings calculation.